Robinson Helicopter Company Incorporated v McDermott [2016] HCA 22 (8 June 2016)
Last Updated: 8 June 2016
HIGH COURT OF AUSTRALIA
FRENCH CJ,
BELL, KEANE, NETTLE AND GORDON JJ
ROBINSON HELICOPTER COMPANY
INCORPORATED APPELLANT
AND
GRAHAM JAMES McDERMOTT & ORS RESPONDENTS
Robinson Helicopter Company Incorporated v
McDermott
[2016] HCA 22
8 June 2016
B61/2015
ORDER
- Appeal
allowed with costs.
- Set
aside the orders of the Court of Appeal of the Supreme Court of Queensland made
on 19 December 2014, and in their place order
that the appeal be dismissed with
costs.
On appeal from the Supreme Court of Queensland
Representation
S L Doyle QC with M T Hickey for the appellant (instructed by Meridian
Lawyers)
W Sofronoff QC with M E Eliadis and C K George for the respondents
(instructed by Shine Lawyers)
Notice: This copy of the Court's Reasons for Judgment is subject to formal
revision prior to publication in the Commonwealth Law
Reports.
CATCHWORDS
Robinson Helicopter Company Incorporated v McDermott
Torts – Negligence – Personal injury – Breach of duty of
care – Duty to take precautions against risk –
Where first
respondent seriously injured in crash of helicopter manufactured by appellant
– Where crash resulted from defect
caused by third party – Where
helicopter subject to multiple routine inspections but defect not detected
– Whether appellant's
maintenance manual for helicopter provided
sufficient instruction to facilitate detection of defect – Whether
appellant breached
duty of care.
Torts – Negligence – Causation – Where majority of Court of
Appeal found multiple possible causes of damage suffered
– Whether open to
majority of Court of Appeal to find one particular possibility more likely to
have occurred than other possibilities
– Whether causation established by
failure to take precautions against risk other than that which in fact
occurred.
Appeal – Rehearing – Where primary judge drew inferences and made
findings of fact based on lay and expert evidence –
Whether majority of
Court of Appeal erred by overturning primary judge's findings of fact.
Words and phrases – "causation", "contrary to compelling inferences",
"glaringly improbable", "incontrovertible facts or uncontested
testimony", "real
review".
Civil Liability Act 2003 (Q), ss 9(1)(c), 12.
Civil Aviation
Regulations 1988 (Cth), regs 31, 42V(1), 42ZC.
- FRENCH
CJ, BELL, KEANE, NETTLE AND GORDON JJ. This is an appeal from a judgment
of the Court of Appeal of the Supreme Court of Queensland.
It arises out of the
crash of a Robinson R22 helicopter ("the helicopter") which resulted in the
death of the pilot and in the first
respondent ("Mr McDermott") suffering
serious injuries. The essential question at first instance and on appeal was
whether the Maintenance
Manual for the helicopter ("the Manual") provided an
adequate inspection procedure for the detection of the defect which caused the
crash. At first instance, the primary judge (Peter Lyons J) dismissed
Mr McDermott's[1]
claims against the appellant ("Robinson"), in negligence and under the Trade
Practices Act 1974 (Cth) ("the TPA"), holding that the Manual provided
adequate instructions to identify the
defect[2]. On
appeal, a majority of the Court of Appeal (McMurdo P and Alan
Wilson J) allowed the appeal, holding that the Manual did not
provide
adequate instructions to detect the defect and, ultimately, that Robinson was
liable either in negligence or under the
TPA[3].
Holmes JA dissented.
- For
the reasons which follow, the majority of the Court of Appeal erred in their
interpretation of the evidence, and thus in overturning
the judge's findings of
fact, and also in relation to causation.
The facts
- On
30 May 2004, Mr McDermott was a passenger in the helicopter, from which he
was inspecting fences on a cattle station in the Northern
Territory where he
lived with his wife. During the course of the flight, the helicopter crashed
and, as a result, the pilot was
killed and Mr McDermott suffered serious
injuries. The crash was caused by the failure of the helicopter's forward flex
plate ("the
flex plate").
- The
flex plate and associated parts had been removed and reassembled on
17 February 2004. After reassembly, but before the crash,
the flex plate
had been subject to two "100 hourly" inspections on 27 March 2004 and
12 May 2004. Such inspections were known as
100 hourly inspections because
they were carried out approximately every 100 hours that the helicopter was in
operation. After reassembly,
but before the crash, the helicopter had also been
subject to a number of routine pre-flight checks by pilots who flew the
helicopter
during that period.
The flex plate
- The
flex plate was part of the helicopter's drive system which transferred torque
from the helicopter's engine to the main rotor
gearbox, which in turn drove the
main rotor shaft, causing the rotor blades to rotate. The flex plate operated
as a universal joint
coupling between the clutch yoke and the drive shaft. Its
function was to allow the main rotor shaft to be aligned at a different
angle
from the engine drive shaft. The flex plate was made of thin, flexible metal in
the approximate shape of a four-pointed star.
At each point of the star there
was a bolt (also known as a fastener) with a washer and nut to secure the flex
plate between the
clutch yoke and the drive shaft.
- The
flex plate was required to withstand considerable stress. Other things being
equal, it was capable of withstanding the stress
as long as each of the four
bolts was tightened to the requisite degree. If, however, a bolt were not
sufficiently tightened, it
was likely to rotate, place stress on the bolt hole
and generate cracks in the flex plate. In order to guard against a bolt
becoming
loose, the Manual required that each bolt and nut of the flex plate be
fitted with a secondary fastener, called a palnut. A bolt
fitted with a palnut
could not become loose without the palnut becoming loose. Consequently any
observable movement in a palnut,
or the absence of a palnut, served as an
indicator of possible bolt rotation.
- It
is not disputed that the flex plate failed and the crash occurred because,
contrary to instructions given in the Manual, one of
the four bolts securing the
flex plate ("Bolt 4") was incorrectly assembled and, when so assembled, was not
tightened to the requisite
degree ("the defect"). Robinson did not cause the
defect and it was not known who did. There was evidence from which the judge
inferred that Bolt 4 was not tightened to the requisite degree when the
flex plate and associated parts were removed and reassembled
on
17 February 2004. The focus of these proceedings, however, was not so
much on when and how the defect arose as upon whether the
Manual provided
sufficient instruction to facilitate detection of the defect at subsequent
inspections.
Inspection procedures for the helicopter
- At
relevant times, the maintenance requirements for the helicopter were governed by
the Civil Aviation Regulations 1988 (Cth) ("the Regulations"). Perforce of
reg 42ZC, only certain classes of person were permitted to carry out
maintenance work on
the helicopter. One such class of person was licensed
aircraft maintenance engineers ("LAMEs"). A LAME was a tradesperson who was
sufficiently skilled and qualified to have been issued a licence pursuant to
reg 31 of the Regulations. Each LAME who performed
maintenance work on the
helicopter was required by the Regulations to do so consistently with
instructions given in the
Manual[4].
Importantly, the Manual required that during 100 hourly inspections the LAMEs
"verify security" of the flex plate. The 100 hourly
inspections performed on
the helicopter on 27 March 2004 and 12 May 2004 were conducted by
LAMEs Mr Fisher and Mr Bray respectively.
Torque,
torque wrenches and torque stripes
- Torque
is a measure of the twisting or rotational force acting upon an object. It was
used in the Manual as a measure of the tightness
of a bolt. Used as a verb in
the Manual it referred to the action of applying torque to tighten the bolt.
The Manual specified
various degrees of torque (or tightness) required for the
various bolts and other fasteners within the helicopter. Although bolts
can be
torqued with a range of tools, including spanners, the Manual provided for the
use of a torque wrench. A torque wrench can
be set to a particular torque
setting so that when applied to a bolt it will tighten the bolt to that torque
and no further.
- Under
the heading "1.300 FASTENER TORQUE REQUIREMENTS" the Manual provided that:
"Fasteners shall be torqued to standard dry values
listed in Section 1.320
unless otherwise specified." The torque setting for Bolt 4 was otherwise
specified as 240 inch pounds.
Section 1.310 of the Manual further provided
that:
"A secondary locking mechanism is required on all critical fasteners. B330
stamped nuts (palnuts) serve as the secondary locking
mechanism ...
...
Torque seal (paint) is applied to all critical fasteners after palnut
installation in a stripe across both nuts and exposed bolt
threads. The stripe
should extend to the part being fastened to show bolt rotation. Any subsequent
rotation of the nut or bolt
can be detected
visually."
Bolt 4 was a critical fastener.
- The
portion of the Manual pertaining to torque stripes was amended after the crash
but, as the judge observed, there was no material
difference between the two
versions.
- As
was established at trial, and is apparent from the Manual, the purpose of a
torque stripe is to signify that a fastener has been
correctly torqued and to
provide a visual indication of the possibility of a loss of torque and resulting
bolt rotation. When applied
correctly, the part of the stripe which is painted
across the palnut, nut and bolt aligns with the part of the stripe which is
painted
on the horizontal clamped surface that the bolt is meant to fasten. A
loss of torque leads to rotation of the bolt relative to the
horizontal clamped
surface with consequent misalignment between the sections of the stripe. The
presence of that kind of misalignment
is a visual indication of the possibility
of a loss of torque and the consequent need for the fastener to be examined and
re-torqued
and a new torque stripe applied.
- At
trial, there was an issue as to whether a torque stripe is a sufficient
indicator of a loss of torque. One suggestion, which
the judge rejected as
quite unlikely, was that the horizontal clamped surface to which the horizontal
section of the stripe is applied
might be so dirty or greasy that the stripe
does not adhere to it and so is able to rotate with the vertical section of the
stripe
as the bolt rotates. There was, however, also evidence, which the judge
accepted, that torque stripes may sometimes so deteriorate,
chip or disappear in
service that they cease to be a reliable indicator of whether a bolt has
rotated. It will be necessary to say
more of each of those possibilities later
in these reasons.
The decision at first instance
- The
judge found that the Manual required a torque stripe to be applied to each of
the four flex plate bolts following fitting of
the palnuts, but that it was
probable that a torque stripe was not applied to Bolt 4 when it was
incorrectly assembled. His Honour
found in the alternative that, if a torque
stripe were applied to Bolt 4 when it was incorrectly assembled, it was
"quite unlikely"
that it was applied to a dirty or greasy surface, and,
therefore, quite unlikely that the bolt could have rotated without the stripe
breaking and misaligning.
- The
judge held that the explanation given in the Manual of the function of torque
stripes, coupled with the instruction given in
the Manual to "verify security"
of the flex plate during 100 hourly inspections, was sufficient to convey to a
LAME carrying out
a 100 hourly inspection that it was necessary to look for a
torque stripe on each flex plate bolt and, if it were "missing, damaged,
or
incomplete"[5],
to take steps to determine whether the bolt was correctly torqued, to re-torque
the bolt, and then to apply a fresh torque stripe.
- The
judge found that it was probable that Bolt 4 commenced rotating relatively
shortly after it was incorrectly assembled but that
it did not fail until more
than 100 hours of subsequent operation. Consequently, if a torque stripe were
not applied to Bolt 4 when
it was incorrectly assembled, the absence of the
torque stripe should have been sufficient to indicate to a LAME, if competently
carrying out a subsequent 100 hourly inspection, that it was necessary to take
steps to check whether the bolt was correctly torqued.
- In
the alternative, the judge found that, if a torque stripe were applied when
Bolt 4 was incorrectly assembled, the stripe would
have broken and
misaligned relatively shortly afterwards; that the consequent misalignment
between the relevant vertical and horizontal
sections of the stripe would have
been visible during the following 100 hourly inspections; and that its
appearance should therefore
have been sufficient to indicate to a LAME
competently carrying out the subsequent 100 hourly inspections that it was
necessary to
take steps to check whether the bolt was correctly torqued.
- The
judge also considered possibilities that if a torque stripe had been applied it
might have been incompletely applied, or it might
have been difficult to see (by
which the judge should be understood to have been referring to the possibility
of a deteriorated torque
stripe). The judge held that those possibilities were
not materially different from a missing or misaligned torque stripe, because
all
such possibilities would have indicated to a LAME the need to take steps to
check whether the bolt was correctly torqued.
- It
followed, the judge held, that it was not established that the Manual was
inadequate to address the risk of flex plate failure
resulting from an
inadequately torqued bolt.
The decision of the Court of
Appeal
- The
majority of the Court of Appeal, McMurdo P and Alan Wilson J,
held that the judge erred in finding that it was probable that
a torque stripe
was not applied when Bolt 4 was incorrectly assembled. In their Honours'
view, there was not sufficient evidence
to support the finding. They also held
that there was error in the judge's reasoning in what they conceived to be an
inconsistency
between the judge's conclusion that it was probable that a torque
stripe was not applied when Bolt 4 was incorrectly assembled and
the
judge's observation later in his Honour's reasons that the weight to be
attributed to certain of the evidence given by Mr Fisher
and Mr Bray
was diminished by the fact that, if they had examined Bolt 4 as part of
those 100 hourly inspections, the condition of
the torque stripe would have
indicated that Bolt 4 had rotated.
- McMurdo P
stated that she did not consider that the judge was correct in limiting the
range of possibilities to a missing or misaligned
torque stripe. In her
Honour's view, it was possible that, when Bolt 4 was incorrectly assembled,
the torque stripe was applied
to a dirty or greasy surface such that the section
of the stripe applied to that surface was able to rotate with the bolt. On that
basis, her Honour held that the Manual was defective in failing to make clear to
LAMEs "verifying security in the context of a periodic
service that a visual
inspection of torque stripes may not be sufficient to indicate whether critical
fasteners like bolt 4 were
correctly
assembled"[6].
McMurdo P also found that, if the Manual had contained an additional simple
instruction to check the torque of critical fasteners
like Bolt 4 with "a
torque wrench or a simple
spanner"[7], the
LAMEs would have followed that instruction and inevitably detected movement in
the incorrectly assembled Bolt 4.
- Like
McMurdo P, Alan Wilson J found it was possible that, if a torque
stripe were applied to Bolt 4, it was incorrectly applied so
as not to
adhere to both the bolt and the fixed component, and therefore that the
horizontal section of the torque stripe was able
to rotate with the bolt. His
Honour observed that it was also possible for a torque stripe otherwise to
deteriorate due to ageing,
fading or cracking, or by pieces chipping off, in a
manner which would not necessarily indicate that "a
defect"[8]
existed.
- Alan
Wilson J rejected the possibility that failure to discover the defect might
have been due to Mr Fisher or Mr Bray not sufficiently
inspecting
Bolt 4 at the two 100 hourly inspections immediately preceding the crash.
His Honour considered that finding to be precluded
by the absence of
cross-examination of either man to the effect that he may have overlooked an
absent or misaligned torque stripe.
- Alan
Wilson J held that, since the evidence of Mr Fisher and Mr Bray,
and also the evidence of two pilots (Mr McKendry and Mr Lewis)
who
conducted the previously mentioned pre-flight checks of the helicopter not long
before the crash, was that they could not recall
seeing anything amiss, the only
finding open to be made about the condition of the torque stripe on Bolt 4
at the relevant time was
that, whatever its condition, it did not alert either
Mr Fisher or Mr Bray or the pilots to the fact that Bolt 4 had
lost torque
and was rotating. In his Honour's view, it followed that a torque
stripe was an inadequate means of guarding against bolt rotation.
- On
that basis, Alan Wilson J held that the Manual was defective in failing to
warn that torque stripes were not an accurate indicator
of loss of torque and in
failing to state that bolt security "could only be confirmed by applying a
torque wrench (with, or without,
an adaptor tool) or, simply, a
spanner"[9].
- Alan
Wilson J did not refer to the issue of causation as such, but, in view of
the orders made by the Court of Appeal, it must be
assumed that his Honour
considered that it was the absence of such a warning from the Manual that caused
the crash.
- Like
the judge, Holmes JA held it was likely either that there was no
torque stripe present at the time of the 100 hourly inspections, or that there
was a torque
stripe present which was misaligned, incomplete or deteriorated.
- Holmes JA
found that, on the evidence, each of Mr Fisher and Mr Bray was at
relevant times aware that, if he saw that there was no
torque stripe on
Bolt 4, or saw that there was a torque stripe which was misaligned,
incomplete or deteriorated, he could have no
confidence in the stripe as an
indicator of bolt security, and that he would need to take action by checking
that the bolt was tight
– in Mr Fisher's case, with the use of a
torque wrench and, in Mr Bray's case, with the use of a spanner. Her
Honour reasoned
accordingly
that[10]:
"The fact that others might regard the manual as conveying something different
was immaterial. If Mr Bray and Mr Fisher understood
that it was
essential that anything less than a complete stripe required checking of the
bolt's security, any failure of the manual
to communicate that necessity to a
wider audience could not be causative of [Mr McDermott's] damage."
- On
that basis, Holmes JA held that, whatever might have been the shortcomings
of the Manual in the hands of other users, they did
not cause Mr Fisher or
Mr Bray to fail to detect that the torque stripe was missing or defective
and they did not cause either man's
failure to take further action to check that
Bolt 4 was sufficiently torqued.
- Holmes JA
rejected the notion that the absence of cross-examination of Mr Fisher and
Mr Bray to that effect precluded that conclusion.
As her Honour said,
given that Mr McDermott had alleged in his Statement of Claim and Robinson
had admitted in its Defence that
neither Mr Fisher nor Mr Bray carried
out his 100 hourly inspection in a manner sufficient to detect the defect, and
since Mr Fisher
and Mr Bray each professed a lack of any specific
recollection of having carried out the inspection, it was beside the point that
neither of them was cross-examined to the effect that his failure to detect the
defect was due to his failure sufficiently to inspect
Bolt 4. The point
was in issue and given that neither man had a specific recollection of the
inspection it was open to conclude
that they had not sufficiently inspected
Bolt 4.
The appellant's contentions
- Before
this Court, Robinson contended that the majority of the Court of Appeal erred in
rejecting the judge's finding that it was
likely that there was no torque stripe
on Bolt 4 when the two relevant 100 hourly inspections were carried out.
In Robinson's submission,
there was sufficient evidence to sustain that
inference, comprised of the probability (which was not disputed) that Bolt 4 was
incorrectly
assembled on 17 February 2004; the further fact (which was also
not disputed) that Bolt 4 was so misassembled as to be incapable
of being
torqued to the specified degree, and therefore was not torqued to the specified
degree; uncontested expert opinion evidence
that the usual and expected
procedure to be followed upon installation of a bolt like Bolt 4 is to
apply a torque wrench once it
is assembled, torque the bolt to the specified
setting, and then apply a torque stripe as an indication that the bolt has been
so
torqued; and uncontested expert opinion evidence that it was inconceivable
that a competent LAME would put a torque stripe on an
assembly that was not
properly torqued.
- Robinson
also contended that the majority erred in overturning the judge's finding that,
if a torque stripe were applied to Bolt
4, it was quite unlikely that it
was applied to a dirty or greasy surface such that the bolt could rotate without
breaking the stripe.
In Robinson's submission, it was indicative of the error
that neither McMurdo P nor Alan Wilson J dealt at all with the substantial
reasons which the judge gave for rejecting that possibility as quite unlikely.
- Robinson
further contended that the majority erred in holding that, because the Manual
did not specifically direct LAMEs to apply
a torque wrench or spanner to
Bolt 4 during 100 hourly inspections, Robinson had breached its duty of
care to Mr McDermott. In Robinson's
submission, the majority failed to
take into account that the Manual directed LAMEs to "verify [the] security" of
Bolt 4; that the
evidence was clear that both Mr Fisher and
Mr Bray knew that Bolt 4 had to be torqued to the specified degree;
and that the evidence
was also clear that both men knew that the way to
ascertain whether Bolt 4 was torqued to the specified degree was with the
use of
a torque wrench.
- Robinson
complained that the majority failed to confront evidence that Robinson had
considered the possibility of including an express
instruction in the Manual
that during 100 hourly inspections each of the flex plate bolts should be
re-torqued with a torque wrench,
but had rejected the idea because of
countervailing risks which might have been created by such an instruction. In
Robinson's submission,
the majority thereby erred in failing to consider, for
the purposes of s 9(1)(c) of the Civil Liability Act 2003 (Q),
why it was reasonable for Robinson not to include an instruction to check the
security of the bolts with a torque wrench.
- Robinson
argued that the majority erred, too, insofar as they based their reasoning on
evidence that another manufacturer of helicopters
included an instruction in its
service manual to check torque with a torque wrench during 100 hourly
inspections. In Robinson's
submission, the comparison was erroneous because it
was made without reference to, and in disregard of, evidence that the other
manufacturer's
helicopter was of a different, older design, which employed older
fastener technology, and so had maintenance requirements which
were
significantly different from the maintenance requirements of a Robinson R22
helicopter.
- Finally,
Robinson contended that the majority erred in concluding, without appropriate
analysis of the evidence and without reference
to Robinson's detailed
submissions as to the lack of proof of causation, that the omission from the
Manual of an express instruction
to check the torque of the flex plate bolts
with a torque wrench during 100 hourly inspections caused the helicopter to
crash. In
Robinson's submission, the judge was correct to find that the most
likely cause of the crash was that Mr Fisher and Mr Bray failed
to
inspect Bolt 4 in the manner which both men knew to be required by the
Manual.
The respondents' submissions
- Mr McDermott
argued that the majority of the Court of Appeal were bound to and did conduct a
"real
review"[11] of
the evidence and of the judge's reasons and that they were right to conclude
that the evidence did not support the judge's findings.
- In
Mr McDermott's submission, the majority were also correct in holding that,
because of the propensity of torque stripes to deteriorate
over time, a torque
stripe could not be regarded as a sufficient indicator that a bolt was
incorrectly torqued, and thus that, whatever
the condition of the Bolt 4
torque stripe at the time of the 100 hourly inspections, the only finding open
on the evidence was that
its condition was insufficient to alert Mr Fisher
and Mr Bray to the fact that Bolt 4 was loose and rotating.
- Mr McDermott
contended that the majority were correct in holding that Robinson was negligent
in failing to include an express instruction
in the Manual that the security of
Bolt 4 be verified with a torque wrench during 100 hourly inspections; and
correct in holding
that it was Robinson's failure to do so which caused the
crash. In Mr McDermott's submission, given the way the case was run at
trial, it was unnecessary for the majority to devote any greater analysis to the
issue of causation than they did.
The majority's rejection of
the judge's findings of fact
- In
summary, what emerged from the trial and as a result of the appeal was that, in
theory, there were perhaps five possibilities
regarding the absence or presence
and condition of a torque stripe on Bolt 4 at the time of the relevant 100
hourly inspections.
They were:
(i) the absence of a torque stripe,
due to a failure to apply a torque stripe when the bolt was incorrectly
assembled;
(ii) a misaligned torque stripe, resulting from a correctly applied torque
stripe misaligning due to subsequent bolt rotation;
(iii) an incomplete torque stripe, resulting from the application of torque
paint to only one relevant surface;
(iv) a deteriorated torque stripe, resulting from chipping or other
deterioration in service; and
(v) a slipped torque stripe, resulting from a torque stripe being applied to
a dirty or greasy surface so as to allow it to slip
across the surface as the
bolt rotated.
- The
judge found that possibility (i) was most likely and, in the alternative, that
possibilities (ii), (iii) or (iv) (which his Honour
referred to collectively as
the possibility of a "damaged, or
incomplete"[12]
torque stripe) may have occurred.
- By
contrast, in the Court of Appeal, Alan Wilson J found that there was "only
one possible finding open: that the condition of the
torque stripe on
Bolt 4 was not such as to alert any of them [the LAMEs and pilots]
to the need to investigate
further"[13].
That finding implicitly encompassed possibility (v). McMurdo P agreed with
the reasons of Alan Wilson J and also explicitly entertained
possibility
(v).
- The
fact that the judge and the majority of the Court of Appeal came to different
conclusions is in itself unremarkable. A court
of appeal conducting an appeal
by way of rehearing is bound to conduct a "real
review"[14] of
the evidence given at first instance and of the judge's reasons for judgment to
determine whether the judge has erred in fact
or law. If the court of appeal
concludes that the judge has erred in fact, it is required to make its own
findings of fact and to
formulate its own reasoning based on those
findings[15].
But a court of appeal should not interfere with a judge's findings of fact
unless they are demonstrated to be wrong by "incontrovertible
facts or
uncontested
testimony"[16],
or they are "glaringly improbable" or "contrary to compelling
inferences"[17].
In this case, they were not. The judge's findings of fact accorded to the
weight of lay and expert evidence and to the range of
permissible inferences.
The majority of the Court of Appeal should not have overturned them.
- In
order to demonstrate why that is so, it is convenient to deal in turn with the
way the judge and the majority of the Court of
Appeal approached the several
possibilities.
(i) Missing torque stripe
- Contrary
to the reasoning of the majority of the Court of Appeal, there was evidence
sufficient to found the judge's inference that
it was likely that a torque
stripe was not applied to Bolt 4 when it was incorrectly assembled. The
instructions in the Manual for
the assembly of Bolt 4 were not complex,
even for a layperson. They were clearly written and accompanied by a readily
comprehensible
schematic diagram which identified the components that comprised
the bolt assemblage and the order in which they were required to
be assembled.
Given the clarity of the instructions, and given that whoever incorrectly
assembled Bolt 4 did not follow them, it
is probable that he or she did not
consult the Manual. And, for that reason, it is also likely that he or she did
not pay attention
to the requirement stated in the Manual that Bolt 4 be
tensioned to a torque of 240 inch pounds or to the requirement stated in the
Manual that Bolt 4 be marked with a torque stripe to signify correct
tensioning and as an indicator of subsequent bolt rotation.
Accordingly, it was
open to the judge to find, as his Honour did, that it was more probable than not
that a torque stripe was not
applied to Bolt 4; and, consequently, that if a
LAME had examined Bolt 4 in accordance with the Manual as part of the
following 100
hourly inspections, he or she would have understood that it was
necessary to check it with a torque wrench, or at least a simple
spanner, in
order to gauge whether further examination was required.
(ii),
(iii) and (iv) "Damaged or incomplete" torque stripe
- Contrary
also to the reasoning of the majority of the Court of Appeal, it was open to the
judge to find, as his Honour did in the
alternative, that if a torque stripe
were applied when Bolt 4 was incorrectly assembled, the torque stripe would
likely have misaligned
a relatively short time after misassembly when the bolt
(and thus the vertical section of the stripe) began to rotate relative to
the
horizontal surface; and thus that it would have been apparent to a LAME carrying
out a subsequent 100 hourly inspection in accordance
with the Manual that
Bolt 4 was rotating, or at least that further investigation was required to
exclude the possibility that it
was rotating.
- Certainly,
as the majority of the Court of Appeal observed, there was evidence that torque
stripes can and sometimes do deteriorate
in a manner that is not necessarily
indicative of a loss of torque. But, even so, as the judge found, the
fact that the Manual identified the role of a torque stripe on a critical
fastener, coupled
with the instruction to "verify security" of the flex plate,
was sufficient to convey to a LAME carrying out a 100 hourly inspection
that it
was necessary to look for a torque stripe on each critical fastener and, if it
were missing, damaged (whether by misalignment
or deterioration) or incomplete,
to take steps to verify that the torque was as specified and then to reapply the
torque stripe.
- That
conclusion was borne out by Mr Fisher and Mr Bray's evidence.
Mr Fisher said that, as a LAME, he had seen many torque stripes
and that
they varied a lot, and that if he saw a deteriorated torque stripe after 50 or
100 hours of operation, "you would have to
check the torque of the bolt, put the
palnut back on, retorque stripe it". Mr Bray said that, in his experience,
"[t]he torque stripe
can come off", although they did not do so normally, and
that if a torque stripe were missing on a critical fastener "you would probably
remove the bolt ... and inspect the area, make sure it was all correct, and
torque the bolt up again". He added that, if a torque
stripe were deteriorated,
but not broken, "it shouldn't be a problem but you would still check the torque
on that bolt if it was
the critical part".
- There
was also expert opinion evidence to the same effect given by Dr Orloff,
Mr Lay and Mr Ogier. Dr Orloff was a highly qualified
aeronautical engineer who had worked for more than 13 years for the
National Aeronautics and Space Administration (NASA) in the area
of low-speed
aircraft research. He was also a pilot with approximately 8,000 hours of flying
time on both fixed wing and helicopter
aircraft and he held a flight
instructor's certificate for instructing in helicopters as well as a number of
fixed wing ratings up
to airline transport pilot. He had obtained his airframe
and power plant mechanic's licence in 1979 and, in 1982, he had obtained
the
United States equivalent of the LAME qualification. At the time of the trial he
remained active in the servicing and repair
of fixed wing and helicopter
aircraft. He gave evidence that it was standard practice in the industry for a
mechanic to assemble
something and, in doing so, to torque each thing in the
correct order before applying the torque stripe to indicate that the specified
torque had been achieved. He said that there was also an industry standard
practice to investigate further if a torque stripe is
missing, misaligned or
cracked. On the subject of deterioration, he said that if a torque stripe is
discoloured from age but it
is perfectly intact and it appears to be adhering to
the surface, it may be assumed that "everything is fine". But he said that
if
parts of the torque stripe had chipped or broken away due to age, "I would
remove it, ... verify the torque, I would make sure
the junction is okay, I
would look at the parts and make sure they're all right, not cracked, not
deteriorated themselves", and that
"[i]t is basically industry standard practice
on torque striping to do what I've just told you".
- Mr Lay
was an airframe and power plant mechanic who had also obtained the United States
equivalent of the LAME qualification. He
too was a helicopter pilot and had
been so since war service in Vietnam. He said that from time to time in his
experience in servicing
helicopters, including Robinson R22 helicopters, he saw
torque stripes that had deteriorated to some extent and he said that, if
a
torque stripe were broken, it was an alert to investigate further in order to
determine why it is broken, especially where misaligned.
If it looked to him
like the torque stripe had cracked or broken on the bolt, he said he "would just
remove the palnut and check
the torque and then reapply the torque striping".
If it looked to him like the torque stripe was missing, he agreed that would
also
be "an alert".
- Mr Ogier,
who was a LAME from the early 1960s until the early 1980s, said that, based on
prior industry knowledge, it would cause
him concern if there were no torque
stripe at all because "[o]n a Robinson helicopter ... that's the methods [sic]
used".
- Just
as significantly, none of the witnesses suggested that it would ever be
appropriate for a LAME to ignore an absent, broken,
incomplete or deteriorated
torque stripe.
- Contrary,
too, to the majority's reasoning, the judge's finding – that, if a torque
stripe were applied, the condition of the
torque stripe, whether missing,
damaged or incomplete, would have been adequate to alert a LAME to the need for
further investigation
– was not foreclosed by the fact that it was not put
to Mr Fisher or Mr Bray in cross-examination that he had not
adequately
inspected Bolt 4. As Holmes JA reasoned, since it was
alleged by Robinson and admitted by Mr McDermott that each man did not
properly
examine for and identify the
defect[18];
since each man professed a lack of specific recollection of having carried out
the relevant 100 hourly
inspection[19];
and since Mr Fisher admitted that, although he would like to think it was
not the case, it was possible that he had missed some
telltale sign, there was
nothing more which needed to be put to either witness. It was open to conclude
that both of them may have
done less than they should.
- Alan
Wilson J characterised Mr Fisher's admission – that it was
possible that some telltale sign was missed – as "nothing
more than an
acknowledgement of human fallibility by an, otherwise, apparently honest
witness"[20].
But the meaning to be attributed to an admission of that kind depends as much on
the way it is stated as on its content; and, in
this case, the judge had the
significant advantage of seeing and hearing Mr Fisher make the
admission[21].
The majority appear to have overlooked that advantage. Moreover, at an
objective level, if the admission really were as anodyne
as Alan Wilson J
suggested, it is remarkable that Mr Fisher was not moved to say something
further to the effect that, although anything
was possible, he invariably took
so much care in carrying out critical work like a 100 hourly inspection that he
was confident that
nothing was missed. To the contrary, however, although the
Manual specifically required that the 100 hourly inspection be carried
out "per
Section 2.410" and directed the person performing the inspection to "[u]se
checklist in Section 2.420 to ensure all items
are complete" (the check list
included more than 180 individual checks and processes), Mr Fisher agreed
in cross-examination that
he "didn't necessarily refer to the checklist because
this was something that [he] knew", and similarly, he "wouldn't necessarily
refer to the Maintenance Manual itself because [he] understood what was
required". His practice was to complete the paperwork "at
the end of the
completion of the work" so as "not to interrupt the workflow".
- In
sum, the evidence supported an interpretation of Mr Fisher's admission as a
genuine concession that he might have missed a significant
telltale sign in the
course of his 100 hourly inspection of the helicopter.
(v)
Slipped torque stripe
- The
majority of the Court of Appeal did not refer to the judge's reasons for
rejecting as quite unlikely the possibility that, if
a torque stripe were
applied to Bolt 4, it was applied to a dirty or greasy surface which
enabled the bolt to rotate without misalignment
of the stripe, and that, if it
were, the stripe would have remained intact and, as it were, floating above the
surface after 100
hours of the helicopter's operation. Nor did the majority
give any reasons of their own for finding that the application of a torque
stripe to a dirty or greasy surface was a realistic possibility, or that, if it
were so applied, the stripe was likely to have remained
intact, floating above
the surface, after more than 100 hours of the helicopter's operation. In those
respects their Honours did
not give the respect and weight to the judge's
analysis of the issue which it
deserved[22].
- The
trial lasted for five weeks, during which close to 20 witnesses gave oral
evidence. The judge alone had the opportunity of hearing
and seeing those
witnesses giving their evidence. There were also a very large number of
exhibits, including physical exhibits and
extensive documentary exhibits, which
only the judge had the opportunity to read and consider completely. The judge
had the unique
benefit of a viewing of two helicopters of the kind which
crashed. And the judge alone had the opportunity to consider all of the
evidence in its totality and to reflect at length upon its interaction.
- As
the judge observed, only one of the expert witnesses referred to the possibility
of a torque stripe being applied to a dirty or
greasy surface. That was
Mr Ogier, who had not practised as a LAME in approximately 30 years and had
no experience in the servicing
of Robinson R22 helicopters. Mr McDermott
did not cross-examine any of the other expert witnesses as to whether he agreed
it was
a possibility. It was also unclear what Mr Ogier conceived would be
the result of such a possibility. In his report of 25 August
2012,
Mr Ogier said that:
"In general, torque stripe compound (paint or lacquer) is difficult to adhere to
surfaces unless they are clean (from oil[,] water
and other like contaminants),
and dry at the time of application. The compound is designed to be brittle and
crack. Depending on
the thickness of the stripe it may not break but rather
slip as the surface below it moves. If the stripe is relatively thin it
may not
fill a void as direction changes between surfaces and therefore is made to
support its own weight with the potential for it to crack under vibration in
service." (emphasis added)
That could mean
that, if a torque stripe were applied to a dirty or greasy surface, it might not
crack, or it could mean that, because
the stripe would be required to support
its own weight, it would be likely to crack. But in a subsequent Conference
Call Report
of 30 August 2012, Mr Ogier added that:
"The stripes can slip over time if the surface they are placed on is
contaminated with oil or water. I am inclined to agree with
Mr Lay's
experience because that's what I see in the helicopters in the Australian fleet;
missing, partially applied, broken and
correctly applied stripes."
That suggests that, if a torque stripe were applied
to a dirty or greasy surface in such a way as to be able to float above it, over
time, and certainly within 100 hours of operation, the rotation and vibration
would likely result in a missing, misaligned or incomplete
stripe – or, as
the judge put it, a stripe which is missing, damaged, or incomplete –
which would act as a sufficient
indicator to a LAME of the need to take steps to
determine whether the torque was adequate and to re-apply the torque stripe.
- Furthermore,
as the judge said, if the person who misassembled Bolt 4 had been
sufficiently familiar with the role that the Manual
assigned to a torque stripe,
it was quite unlikely that that person would apply the stripe to a dirty or
greasy surface.
- The
majority should have recognised that it was open to the judge to conclude as he
did.
The significance of the pilots' evidence
- Counsel
for Mr McDermott contended that it was apparent from the evidence of one of
the helicopter pilots, Mr McKendry, who carried
out pre-flight checks and
flew the helicopter shortly before the flight on which it crashed, that the
condition of the torque stripe
on Bolt 4 was not sufficient to warn of the
possibility that Bolt 4 was rotating. The evidence of the other pilot who
flew the helicopter
during the relevant period was that he did not look for
torque stripes.
- Although
Mr McKendry had no specific recollection of carrying out the pre-flight
checks in question, he stated that his usual practice
was to use a light and a
mirror to look for the presence of palnuts and to observe the condition of the
torque stripes, and, if he
observed a broken torque stripe, to report it to a
LAME. Counsel for Mr McDermott submitted that, since it was apparent that
the
judge had accepted Mr McKendry as a credible and reliable witness
concerning his usual practice for the inspection of palnuts, it
would be
illogical for the judge not also to accept Mr McKendry as a credible and
reliable witness concerning his usual practice
for the inspection of torque
stripes. In counsel's submission, it followed that the judge should have found
it was probable that,
whatever the condition of the torque stripe on Bolt 4
when Mr McKendry inspected it, it was incapable of indicating that
Bolt 4 was
or might be rotating. And, in counsel's submission, when that
evidence was combined with Mr Fisher and Mr Bray's testimony of their
usual practices during a 100 hourly inspection, and with the expert evidence of
the many ways in which torque stripes may deteriorate
in service without
necessarily signifying bolt rotation, it appeared probable, and the judge should
logically have inferred, that
when Mr Fisher and Mr Bray inspected
Bolt 4 during the 100 hourly inspections preceding the crash, the condition
of the torque stripe
was equally incapable of indicating that Bolt 4 was or
might be rotating.
- Those
submissions should be rejected. The judge did not specifically refer to
Mr McKendry's evidence of his usual practice of looking
for broken torque
stripes. But, in dealing with whether it was likely that a palnut had been
fitted to Bolt 4, his Honour said that
it appeared to him that it would be
easier for a pilot to detect a missing palnut than to detect a crack in, or
misalignment of,
a torque stripe. Hence, his Honour accepted that, if the
palnut were missing, it was likely that Mr McKendry would have discovered
that it was missing. By contrast, it appears implicit in his Honour's
reasoning that, because it was harder for a pilot to detect
a crack in, or
misalignment of, a torque stripe than to detect a missing palnut, his Honour did
not accept that Mr McKendry would
necessarily have observed a misaligned
torque stripe. And the likelihood of that being so is fortified by the judge's
further observation,
later in his reasons, that "the failure of a pilot to
detect that [the torque stripe] was broken (or, perhaps, missing) does not
demonstrate inadequacy in the inspection carried out by the
pilot"[23].
- Just
as importantly, whether or not Mr McKendry should be taken to have looked
for a broken torque stripe, there was no evidence
that he would have looked for
a missing torque stripe, still less that he did so during the pre-flight checks
in question. Nor was
there evidence as to what significance he might have
attributed to a missing torque stripe if he had observed one to be missing.
And
as has been seen, it is more likely that a torque stripe was not applied to
Bolt 4 and so was missing at the time of the pre-flight
checks than that
one was present and misaligned. It is true, as counsel for Mr McDermott
submitted, that Mr McKendry was not cross-examined
as to whether he would
have attributed any significance to a missing torque stripe. But it was not for
Robinson to establish that
he would or would not have attributed any
significance to it. It was for Mr McDermott to exclude the possibility
that he may not
have considered it to be
significant[24].
No inconsistency in the judge's reasons
- Counsel
for Mr McDermott emphasised what the majority of the Court of Appeal
identified as error in the judge's reasoning in what
were said to be two
inconsistent findings: first, that it was probable that a torque stripe was not
applied when Bolt 4 was incorrectly
assembled, and hence that the LAMEs
conducting the two subsequent 100 hourly inspections, Mr Fisher and
Mr Bray, had failed to detect
its absence; and secondly, that the weight to
be attributed to certain of the evidence given by Mr Fisher and
Mr Bray was diminished
by the fact that, if they had examined Bolt 4
as part of those 100 hourly inspections, the condition of the torque stripe
would have
indicated that Bolt 4 had rotated. According to the majority,
the latter statement contradicted his Honour's earlier finding that
it was
probable that a torque stripe was not applied to Bolt 4.
- In
truth, however, there was no contradiction. The judge made that latter
observation in response to a contention by Robinson that
it was probable that
palnuts were missing from some of the flex plate bolts when the relevant 100
hourly inspections were carried
out, and thus that Mr Fisher and
Mr Bray were negligent in failing to detect their absence. As part of his
analysis of that possibility,
the judge referred to evidence of Mr Bray
that it was his usual practice, when he observed that a palnut was missing, to
take out
the relevant bolt and make a thorough inspection of it; and also to
evidence of Mr Fisher that it was his usual practice to check
for missing
palnuts and, if one were missing, to use a torque wrench to check the torque of
the bolt. His Honour observed that the
weight to be given to that evidence
was[25]:
"affected by the fact that each of them failed to detect the condition of the
torque stripe for Bolt 4, which, on my findings must
have at the time of
their inspections indicated that Bolt 4 had rotated."
- Evidently,
the judge's reference to "my findings" in the latter context was a reference to
both of his principal findings: scil, it was probable that the torque
stripe was missing; and, in the alternative, if a torque stripe were present, it
would have misaligned
shortly after installation. Hence the significance of his
Honour's holding, quoted in full earlier in these reasons, that, whether
the
torque stripe was "missing, damaged, or
incomplete"[26],
it would have been sufficient to indicate to a LAME the need to investigate
further. Perhaps it would have been more accurate to
say "might have rotated"
rather than "had rotated". But such minor infelicity as that may represent is
not an inconsistency or contradiction,
properly understood.
- Alan
Wilson J suggested that the contradiction was put beyond doubt by a later
reference by the judge to "my earlier findings".
But that is not the case
either. The judge made the later reference to "my earlier findings" when
dealing with a further submission
by Robinson that, if the torque stripe were
present and broken (misaligned), the fact that it was broken should have been
detected
by the deceased helicopter pilot in the course of his mandated
pre-flight checks; and, therefore, that the pilot's failure to detect
the break
caused or contributed to the crash. His Honour rejected that submission as
follows[27]:
"If the submissions for Robinson on this issue are correct, then on each
occasion after the torque stripe broke (which, on my earlier
findings, was
relatively shortly after Bolt 4 was incorrectly assembled), the pilot
should have detected the condition of the torque
stripe. In other words, on
each of these occasions, the pre-flight inspection required by the [Pilot's
Operating Handbook] was carried
out inadequately. There is, in my view, a
substantial degree of improbability about this."
- There
was no contradiction because it is apparent that "findings" in this latter
context was used in a different sense from that
described earlier. As has been
remarked, in the earlier context of what competent LAMEs would have perceived,
"findings" logically
referred to both the finding that it was probable that a
torque stripe was not applied and the alternative finding that, if a torque
stripe were applied, it was probable that it misaligned shortly after
installation. By contrast, in the latter context of the judge's
rejection of
the submission that the deceased pilot should have observed that the torque
stripe applied to Bolt 4 had broken, the
reference to "my earlier findings"
can logically only have meant those of his Honour's earlier findings that bore
on the alternative
possibility that a torque stripe was applied to Bolt 4
but had broken by the time of the pre-flight check.
- To
use "findings" in a different sense in the latter context did not contradict the
judge's earlier finding that it was probable
that a torque stripe was not
present. It reflected that, in order to deal with the latter submission, it was
necessary for the judge
to assume that the torque stripe was present (as was
posited by the submission). For the purposes of addressing that submission,
the
conclusion that the torque stripe was broken when the pilot undertook the
pre-flight check was based on his "earlier findings"
that, if it were present,
the torque stripe would have broken shortly after
installation.
An alternate approach?
- In
addition to its complaints about the findings of fact made by the majority of
the Court of Appeal, Robinson submitted that there
was error in the failure of
the majority of the Court of Appeal to consider s 9(1)(c) of the Civil
Liability Act. Section 9(1)(c) provides
that:
"A person does not breach a duty to take precautions against a risk of harm
unless –
...
(c) in the circumstances, a reasonable person in the position of the person
would have taken the precautions."
- Robinson
argued that it was not shown to have acted unreasonably because there was
evidence that applying a torque wrench to Bolt
4 at each 100 hourly
inspection could give rise to countervailing risks; and, in the same vein,
Robinson contended that the fact
that another helicopter manufacturer included
such an instruction in its manual was irrelevant because that helicopter used
older
technology and required a significantly different maintenance regime from
that required by the Robinson R22 helicopter.
Whether
unreasonable not to require check with torque wrench
- It
is not clear that the majority failed to consider Robinson's submission that
there was good reason for Robinson to eschew including
a direction in the Manual
to check the security of the bolts with a torque wrench as part of the 100
hourly inspection or the consequential
submission that, perforce of s 9 of
the Civil Liability Act, there was no breach of duty in failing to
include that instruction. Robinson relied on evidence of its technical
representative
Mr Cox to the effect that the reason why the Manual did not
include an express instruction to check the torque of the flex plate
bolts with
a torque wrench was a combination of difficulty of access, potential damage
while a LAME was working in the area, and
risk of an additional error being
introduced. But in answer to questions put to him in cross-examination,
Mr Cox agreed that, compared
to the catastrophic consequences which
occurred in this case, the risk of causing damage by applying a torque wrench
would be relatively
minimal. There was also uncontested evidence given by
Dr Gilmore, a mechanical engineer called by Mr McDermott, that to
check the
torque of the flex plate bolts would be a relatively rapid procedure,
using a short open-end adaptor of the kind shown in the Manual,
which would not
require disassembly of the joint.
- Alan
Wilson J referred to all of that evidence. Consequently, although his
Honour did not mention s 9 of the Civil Liability Act as such, it
appears implicit that, because of Dr Gilmore's evidence, his Honour did not
consider that the considerations mentioned
by Mr Cox were sufficient reason
for Robinson not to include a direction to check the torque of the flex plate
bolts with a torque
wrench.
Whether comparison with other
manufacturer relevant
- There
is more substance, however, in Robinson's complaint that the majority erred in
basing their conclusion on the fact that another
manufacturer, Schweizer,
required that the torque of the bolts on its 269C-1 model helicopter be checked
with a torque wrench.
- Mr Cox
gave detailed evidence, to which the majority did not refer, to the effect that
the fastener technology used in the Schweizer
helicopter was AN-style hardware
which dated from the 1950s and which is torqued to approximately only half of
the torque applied
to the more modern NAS hardware employed in Robinson
helicopters. In addition, Dr Orloff gave uncontradicted evidence that the
Schweizer
helicopter was of a totally different design which did not employ a
flex plate, idle pulley or clutch cable. The latter evidence
carried particular
weight because, apart from being a highly qualified aeronautical engineer and a
licensed airframe and power plant
mechanic, Dr Orloff had owned and
serviced his own Schweizer helicopter for a number of years.
- Perhaps
the majority considered that, despite the differences between the Schweizer
helicopter and the Robinson R22 helicopter, the
approach followed by Schweizer
was a relevant point of comparison. But, in the absence of any explanation of
why the differences
did not render the comparison irrelevant, the majority's
bare statement of conclusion that the comparison was pertinent is
untenable.
No breach of duty of care
- For
those reasons, it should be concluded that it was open to the judge to find, as
he did, either that there was no torque stripe
applied to Bolt 4 when the
bolt was incorrectly assembled on 17 February 2004 or, if there were a
torque stripe completely applied
to Bolt 4 at that time, that it would have
cracked shortly afterwards and thus would have been misaligned (and potentially
deteriorated)
at the time of each of the two 100 hourly inspections immediately
preceding the crash. Consequently, it was probable that, if Mr
Fisher or
Mr Bray had properly inspected Bolt 4 in accordance with the Manual,
they would have seen the absence of a torque stripe
or a torque stripe in such a
condition as would have alerted them to the need for further examination. And,
had they conducted such
a further examination, it would have revealed that
Bolt 4 was or might be rotating. Thus, as Holmes JA held, whatever
other inadequacies
there might or might not have been in the Manual, it was not
shown to have been inadequate to convey to Mr Fisher and Mr Bray that
Bolt 4 needed attention. The judge was right to hold that it was not shown
that the contents of the Manual fell short of what was
required to discharge
Robinson's duty of care in the circumstances of this
case.
Causation
- Having
found that Mr McDermott had not established that Robinson breached its duty
of care to him, the judge did not consider it
necessary to deal with the
question of causation. Equally, having concluded that the judge was not in
error in holding that there
was no breach of duty, it is, strictly speaking,
unnecessary for this Court to consider causation. In deference, however, to the
substantial arguments which were advanced on the issue, it is appropriate to say
something brief about it.
- As
has been seen, the judge's conclusion that Robinson was not shown to have
breached its duty of care to Mr McDermott depended in
part on his Honour's
finding that it was quite unlikely that, if a torque stripe were applied, it was
applied to a dirty or greasy
surface in a manner which permitted the horizontal
section of the stripe to rotate with the bolt and thereby convey the impression
that Bolt 4 was not rotating. But it should be understood that even if
that were accepted as a realistic possibility, Mr McDermott
would still
have failed to establish causation.
- The
majority of the Court of Appeal concluded that, if the application of a torque
stripe to a dirty or greasy surface were a realistic
possibility, there would
have been four possibilities, namely:
(1) that a torque stripe
was not applied when the bolt was incorrectly assembled;
(2) that a torque stripe was correctly applied and misaligned so as to
provide an adequate indication of bolt rotation;
(3) that a torque stripe was incorrectly applied, so as not to adhere to
both the bolt as well as the fixed components, so that the
torque stripe could
move with the rotating bolt and not crack; and
(4) that a torque stripe was correctly applied but due to ageing, fading or
chipping had to some degree deteriorated.
The majority did not conclude, however, and it cannot be inferred from the
evidence, that possibility (3) was any more likely to have
occurred than any of
the other possibilities. At best from Mr McDermott's point of view,
possibility (3) might be viewed as no less
likely to have occurred than any of
the others; and, for the reasons given by the judge, and reiterated by
Holmes JA in the Court
of Appeal, the Manual was adequate to deal with each
of the other possibilities.
- On
the assumption that it was a realistic possibility that a torque stripe was
incomplete or applied to a dirty or greasy surface
in a manner that permitted
the horizontal section of the stripe to rotate with the bolt and thereby create
a deceptive appearance
of bolt security, it might have been concluded that
Robinson owed a duty of care to take reasonable care to avoid that risk
eventuating.
It might also have been considered that Robinson breached its duty
of care by failing to include a direction in the Manual that
flex plate bolts be
checked with a torque wrench at each 100 hourly inspection. But, since the
Manual was adequate to cover possibilities
(1), (2) and (4), and it was not
established that possibility (3) was any more likely to have occurred than any
of the other possibilities,
it could not be concluded that the breach of duty in
failing to provide for possibility (3) was causative of the
crash[28].
- Counsel
for Mr McDermott argued to the contrary that, if there had been a
requirement in the Manual to verify the torque of the flex
plate bolts with a
torque wrench during 100 hourly inspections, it was probable that that
requirement would have been complied with.
Thus, regardless of which of
possibilities (1) to (4) in fact occurred, it was apparent that it was
Robinson's breach of duty in
failing to require that the bolts be re-torqued
which caused the crash.
- That
argument should be rejected. Essentially, it amounts to saying that, if a
manufacturer recommends a simple procedure adequate
for detection of a fault
that in fact occurs, but does not recommend a more sophisticated procedure
necessary to detect not only
the fault that in fact occurs but also another
fault that was a foreseeable possibility but that did not in fact occur, and, as
a
result of the user failing to adhere to the recommended procedure, the fault
that in fact occurs is not detected, the manufacturer
should nonetheless be held
liable to the user for the consequences of the user's failure to discover the
fault that in fact occurs.
The logic of that is hardly self-evident.
- Conceivably,
if a manufacturer recommended the more sophisticated procedure, the user might
be more likely to follow the sophisticated
procedure than the recommended
procedure, possibly because the recommendation of the more sophisticated
procedure may heighten the
user's appreciation of the potential risks of failing
to do what was recommended. On that basis, it might be conjectured that,
because
of the manufacturer's failure to recommend the more sophisticated
procedure, the user would be deprived of a chance of avoiding the
damage that
the recommendation of the more sophisticated procedure may have avoided. But,
in this case, there are at least two reasons
why an argument of that kind is
bound to fail.
- First,
at the level of principle, this Court has set its face against recovery of loss
of a chance in the law of negligence relating
to personal
injuries[29].
Although proof of causation may sometimes entail the robust, pragmatic drawing
of
inferences[30],
especially where there are a number of possible causes and there is difficulty
in ascertaining which of them was the cause of damage
suffered[31],
proof of causation still requires proof on the balance of probabilities that the
alleged breach of duty was the cause of the damage
suffered[32].
- Secondly,
at a factual level, such evidence as there was on the matter pointed against the
likelihood that Mr Fisher and Mr Bray
would have been any more
assiduous in adhering to a recommendation that they check the torque of the
bolts with a torque wrench than
they were in examining the torque stripes in
accordance with the Manual. Although each of them gave evidence that he was
familiar
with the Manual, and that he followed it, both of them said that they
did so without necessarily looking at the Manual and Mr Fisher
said that he
did not make use of the check list. Neither of them said that he would have
been any more likely to adhere to a recommendation
that he check the bolts with
a torque wrench than he was likely to conduct a thorough examination of the
torque stripes for indications
of possible bolt
rotation.
Conclusion
- In
the result, the appeal should be allowed with costs. The orders of the Court of
Appeal should be set aside. In lieu, it should
be ordered that the appeal to
the Court of Appeal be dismissed with costs.
[1] Mr McDermott's wife and
employer were also plaintiffs at first instance and are respondents in this
appeal. References in this
judgment to Mr McDermott are to be understood
as referring to all three respondents.
[2] McDermott v Robinson Helicopter
Company [2014] QSC 34.
[3] McDermott v Robinson Helicopter
Company Incorporated [2014] QCA 357.
[4] Civil Aviation Regulations 1988
(Cth), reg 42V(1).
[5] McDermott v Robinson Helicopter
Company [2014] QSC 34 at [159].
[6] McDermott v Robinson Helicopter
Company Incorporated [2014] QCA 357 at [22].
[7] McDermott v Robinson Helicopter
Company Incorporated [2014] QCA 357 at [22].
[8] McDermott v Robinson Helicopter
Company Incorporated [2014] QCA 357 at [75].
[9] McDermott v Robinson Helicopter
Company Incorporated [2014] QCA 357 at [101].
[10] McDermott v Robinson
Helicopter Company Incorporated [2014] QCA 357 at [40].
[11] Fox v Percy [2003] HCA 22; (2003) 214
CLR 118 at 126 [25] per Gleeson CJ, Gummow and Kirby JJ; [2003]
HCA 22.
[12] McDermott v Robinson
Helicopter Company [2014] QSC 34 at [159].
[13] McDermott v Robinson
Helicopter Company Incorporated [2014] QCA 357 at [78] (emphasis in
original).
[14] Fox [2003] HCA 22; (2003) 214 CLR 118
at 126 [25] per Gleeson CJ, Gummow and Kirby JJ.
[15] Devries v Australian
National Railways Commission (1993) 177 CLR 472 at 479-481 per
Deane and Dawson JJ; [1993] HCA 78; Fox [2003] HCA 22; (2003) 214 CLR 118 at
128 [29] per Gleeson CJ, Gummow and Kirby JJ; Miller &
Associates Insurance Broking Pty Ltd v BMW Australia Finance Ltd
(2010) 241 CLR 357 at 381 [76] per Heydon, Crennan and Bell JJ; [2010]
HCA 31.
[16] Fox [2003] HCA 22; (2003) 214 CLR 118
at 128 [28] per Gleeson CJ, Gummow and Kirby JJ.
[17] Fox [2003] HCA 22; (2003) 214 CLR 118
at 128 [29]. See also Miller & Associates (2010) 241 CLR 357 at 381
[76].
[18] Seymour v Australian
Broadcasting Commission (1977) 19 NSWLR 219 at 224-225 per
Glass JA (Reynolds JA agreeing at 220), 236 per Mahoney JA;
Trade Practices Commission v Mobil Oil Australia Ltd [1984] FCA 238; (1984) 3 FCR 168 at
180.
[19] Trade Practices Commission v
Mobil Oil Australia Ltd [1984] FCA 238; (1984) 3 FCR 168 at 181; cf R v
Morrow [2009] VSCA 291; (2009) 26 VR 526 at 540 [50] per Redlich JA (Nettle JA
agreeing at 528 [1], Lasry AJA agreeing at 550 [88]).
[20] McDermott v Robinson
Helicopter Company Incorporated [2014] QCA 357 at [79].
[21] Cf Fox [2003] HCA 22; (2003) 214 CLR
118 at 129 [31] per Gleeson CJ, Gummow and Kirby JJ.
[22] Warren v Coombes [1979] HCA 9; (1979)
142 CLR 531 at 551 per Gibbs ACJ, Jacobs and Murphy JJ; [1979]
HCA 9. See also Bell, "Appellate review of the facts", (2014) 39
Australian Bar Review 132 at 141.
[23] McDermott v Robinson
Helicopter Company [2014] QSC 34 at [233].
[24] Tabet v Gett [2010] HCA 12; (2010) 240
CLR 537 at 578 [111] per Kiefel J (Hayne and Bell JJ agreeing at 564
[65]); [2010] HCA 12.
[25] McDermott v Robinson
Helicopter Company [2014] QSC 34 at [202].
[26] McDermott v Robinson
Helicopter Company [2014] QSC 34 at [159].
[27] McDermott v Robinson
Helicopter Company [2014] QSC 34 at [234].
[28] Tabet [2010] HCA 12; (2010) 240 CLR 537
at 589 [151] per Kiefel J (Hayne and Bell JJ agreeing at 564
[65]).
[29] Tabet [2010] HCA 12; (2010) 240 CLR 537
at 563 [61]- [62] per Gummow ACJ, 588-589 [150]-[151] per Kiefel J
(Hayne and Bell JJ agreeing at 564 [65]); Badenach v Calvert [2016]
HCA 18 at [38] per French CJ, Kiefel and Keane JJ.
[30] Betts v Whittingslowe
[1945] HCA 31; (1945) 71 CLR 637 at 649 per Dixon J; [1945] HCA 31; Wilsher v
Essex Area Health Authority [1987] UKHL 11; [1988] AC 1074 at 1090 per Lord Bridge of
Harwich (Lord Fraser of Tullybelton, Lords Lowry, Griffiths and Ackner
agreeing at 1092);
Tabet [2010] HCA 12; (2010) 240 CLR 537 at 558 [42] per
Gummow ACJ; cf Chappel v Hart (1998) 195 CLR 232 at 242 [23],
243-244 [26] per McHugh J; [1998] HCA 55.
[31] See, eg, Birkholz v R J
Gilbertson Pty Ltd (1985) 38 SASR 121 at 129-130 per King CJ, 138-139
per Matheson J, 144-145 per Bollen J.
[32] Civil Liability Act,
s 12; Tabet [2010] HCA 12; (2010) 240 CLR 537 at 578 [111] per Kiefel J (Hayne
and Bell JJ agreeing at 564 [65]). Cf McGhee v National Coal Board
[1972] UKHL 7; [1973] 1 WLR 1 at 4-5 per Lord Reid, 5-7 per Lord Wilberforce;
[1972] UKHL 7; [1972] 3 All ER 1008 at 1010-1011, 1011-1013; Birkholz (1985) 38 SASR 121
at 130, 132 per King CJ, 146 per Bollen J.